42mm Double Bender

Description

The Synclone 45S Double Bender by FMS is a high-performance rebar bending solution designed for industrial applications that demand precision, speed, and labor efficiency. Built for Ø42mm (#14) capacity, it features two independently controlled bending heads—one stationary and one mobile—powered by high-torque servo motors.

This system enables simultaneous or independent bending operations, helping factories achieve higher throughput while minimizing manual labor. The user-friendly digital interface allows for fast programming of complex bending sequences, with saved presets and optional barcode scanning for automation and traceability. Integrated pneumatic systems handle auto kick-off and part removal, while feeding is manually managed for precision loading.

Ideal for solar pile, rebar fabrication, and precast production facilities, the Synclone 45S empowers operators to manage a broad range of bending requirements with minimal training and reduced error rates.

Key Features:

• Double bender setup with servo-controlled movement
• Handles rebar up to Ø42mm (#14)
• One stationary and one mobile bending arm
• Automatic pneumatic part removal system
• Manual feeding with adjustable roller speed
• User-friendly 10.1″ digital control panel
• Bending presets and shape memory for fast recall
• Optional barcode scanning integration
• Compact design with only 1-meter spacing between benders
• Includes full mandrel set: Ø70, Ø80, Ø100, Ø110, Ø125, Ø145, Ø160, Ø180, Ø215

System Components:

Feeding Conveyor:

• Length: 14 meters (45 ft)
• Manual rebar feeding with adjustable-speed rollers
• Supports large-diameter rebar transport

Bending Units:

• Dual-bender configuration: 1 stationary, 1 movable
• Switch between full-automatic and manual operation
• Mandrel-assisted bending with tight radius capability
• Bending distance between arms: minimum 1 meter

Digital Control Panel:

• 10.1” touchscreen interface
• Fast input and recall of bending presets
• Barcode system optional
• Servo-based positioning for accuracy and speed

Part Handling & Collection:

• Pneumatic kick-off system
• 3-bin collection unit included
• Optional automatic discharging available
• Remote connection enabled for support and diagnostics

Technical Specifications:

• Bending Capacity: Ø20–Ø42 mm (#6–#14)
• Bending Sensitivity: ±5 mm
• Hydraulic System Pressure: 180 BAR / 2610 PSI
• Air Pressure Requirement: 8–10 BAR / 116–145 PSI
• Total Power: 25.2 kW / 33.8 HP
• Energy Consumption: 17.3 kWh
• Weight: 7,000 kg / 15,432 lbs

Motors:

• Stationary Bender: 7.5 kW Servo
• Moving Bender: 7.5 kW Servo
• Bender Movement Motor: 2.2 kW Servo
• Hydraulic Motor: 4 kW AC
• Roller Motor: 3 kW AC

Bending Capacities by Steel Strength & Diameter:

At 45 kg/mm²:

• Ø42 / #14: 1 piece
• Ø36 / #11: 1 piece
• Ø30 / #10: 2 pieces
• Ø24 / #8: 3 pieces
• Ø20 / #6: 4 pieces

At 65 kg/mm²:

• Ø36 / #11: 1 piece
• Ø30 / #10: 2 pieces
• Ø24 / #8: 3 pieces
• Ø20 / #6: 4 pieces

At 85 kg/mm²:

• Ø36 / #11: 1 piece
• Ø30 / #10: 1 piece
• Ø24 / #8: 2 pieces
• Ø20 / #6: 4 pieces